The updated XLS includes a dynamic CAP tracker. For each nonconformance, you must:
The updated CQI27_Assessment_Template_v2.xls (or similar naming) includes the following enhancements compared to legacy versions:
| Feature | Old version | Updated (2024/2025) | |--------|------------|--------------------------| | Process tables | 3 main sections | 5 process tables (separated heat treat annex) | | Scoring logic | Manual calculation | Automated scoring with conditional formatting | | Corrective action tracker | Separate sheet | Integrated within each section | | Heat treat annex | Generic | Aligned with CQI-9, 4th edition requirements | | Part approval linkage | None | Link to PPAP/ISIR references | | Digital signature fields | Missing | Added for supplier & customer approval | | Dropdown menus | Partial | Full dropdowns for N/A, conforming, nonconforming |
📥 Download the updated XLS file here: [Internal link / shared drive / contact quality team] cqi27 casting system assessment xls upd
Use the integrated CAR tab. For every "Red" finding:
Users should input values into the assessment matrix based on the following logic:
Conformance Calculation: $$ \textConformance % = \left( \frac\textTotal "Yes" Responses\textTotal Applicable Questions \right) \times 100 $$ The updated XLS includes a dynamic CAP tracker
Many foundries fall into the trap of using a CQI-27 assessment XLS that is several years old. Here is what goes wrong:
| Outdated XLS Problem | Consequence | |--------------------------|----------------| | Missing 3rd Edition questions on simulation (MAGMA, ProCAST) | Customer rejects the audit as incomplete | | Old scoring weights (e.g., overemphasizing management, underplaying melt chemistry) | Misleading risk profile | | No hyperlink/evidence column | Unable to prove compliance during remote audits | | Incompatible with new Windows Excel versions | Formula errors (#REF! and #NAME?) |
Always verify that your XLS UPD explicitly states the revision date and AIAG compatibility. Enter findings immediately into Findings & CAPA sheet
Gather:
The cqi27 casting system assessment xls upd represents a leap forward in casting quality control. From automated scoring to FMEA integration, this update protects your foundry from catastrophic failures like porosity leaks or thermal fatigue cracks.
Do not let your supply chain fall behind. Verify your current CQI-27 file version immediately. If the version number is less than V4.2_2024, download the official update from AIAG or your OEM customer portal. Train your internal auditors on the new sections—especially the enhanced predictive maintenance module.
Your customers will thank you, and more importantly, your casting yield rates will improve.