Din 5482 Spline Dimensions Calculator 💯

Manufacturers need to know how to inspect the part. A reliable calculator provides the Measurement over Pins (or balls) for both the shaft and the sleeve. This bridges the gap between the design engineer and the QA department.

Problem: A 1970s European tractor uses a DIN 5482 8-tox 45 mm medium series spline for the PTO. The hub is worn, and no drawings exist.

Solution using calculator:

  • Input into calculator:
  • Obtain exact dimensions:
  • Output gauge dimensions:
  • Result: A replacement shaft can be turned and milled on a CNC, with a matching hub broached. Downtime reduced from weeks to days.


    Let us calculate dimensions for a typical DIN 5482 external spline with: din 5482 spline dimensions calculator

    At a minimum, the calculator should output:

    [ \tau = \frac16 \cdot T \cdot d_fe\pi \cdot (d_fe^4) \text (simplified) ] Manufacturers need to know how to inspect the part

    [ d_b = d \times \cos(\alpha) = 18 \times \cos(30°) = 15.588 \text mm ]